Most integrators connect parts someone else built. We design, manufacture, and control the components we integrate, then connect them to the existing equipment already on your floor. The result is a line that runs as one system, engineered under one roof.
The word “integrator” covers a lot of ground. Some integrators are catalog resellers who wire parts together. Some are generalists who can make different vendors’ equipment talk to each other. And then there is Lehnen. We design custom components, manufacture them in-house, write the control software ourselves, and connect it all to the existing machinery, data systems, and validated equipment you already have. Fewer handoffs, fewer unknowns, one partner owning the outcome.
When your process needs a capability that does not exist on the market, we design and manufacture the custom components and integrate them with the machinery already running on your floor.
Connecting older validated machinery to modern control systems, data platforms, and reporting tools. Your existing equipment keeps running, with new visibility and capability layered on top.
Bringing components from different manufacturers into a single coordinated system. Motion, vision, robotics, control, data, all working as one coordinated line.
Integration with Rockwell Historian, OSI Pi, AspenTech, Delta V, and other enterprise systems you already have in place. Ignition-based SCADA and custom HMI layers connect your plant floor to your leadership team.
Concept through commissioning, handled by one team. We own the design, the components, the software, the integration, and the factory acceptance test. No handoffs between subcontractors.
Because we design and manufacture our own components, custom integration work does not require outsourcing to another firm. What typically takes three vendors and six months happens inside one shop on one timeline.
The control code that connects your integrated line is written by the same team that designed the mechanical system. No third-party “integration partners” making educated guesses about hardware they did not build.
When something needs troubleshooting, there is no finger-pointing between vendors. One team designed it, one team built it, one team supports it.
We document what we actually built, because we actually built it. Your validation team, your operators, and your future engineers inherit documentation that reflects the system you have, not a composite of vendor manuals.
We start by understanding what you have. The existing equipment, the validated systems, the constraints, the goals. Integration starts with a clear view of what’s already running and what it needs to do next.
Our engineers design the integration architecture, including the custom components we’ll build, the control software we’ll write, and the connection points with your existing equipment.
Our ProTwin MCS process tests the full integrated system in a virtual environment before fabrication.
In-house fabrication and software development, followed by coordinated installation and integration with your existing floor. We handle commissioning alongside your team.
Integration work for research, diagnostics, and medical device manufacturing environments where existing validated equipment cannot be replaced, but needs to work with new capabilities.
Bringing automation to industrial operations historically run on manual labor and legacy equipment. Custom integration that preserves what works and modernizes what doesn't.
Integration of new production capability with established floor equipment, enterprise data systems, and multi-vendor component ecosystems. Built for high-value operations that cannot start from scratch.
SCADA, HMI, and Ignition integration. The software layer behind every integrated system.
Custom production machinery, often the core of a larger integration project.
Integration work for controlled environments where footprint and documentation both matter.