RESOURCES | CASE STUDIES

SEE HOW WE'VE SOLVED IT BEFORE

Real projects, real customers, real results. Browse our case studies to see how Lehnen’s custom engineering has solved multiple challenges.

PROOF, NOT PITCHES

Every case study on this page is a complete project: the customer’s problem, the custom solution we engineered, and the measurable impact on their production.

These are the projects we point to when prospects ask, “Have you done this before?” The answer is usually yes, and here is what it looked like.

Featured Projects

BROWSE OUR WORK

PRECISE, CLEAN TUBING CUTS HELP ADVANCE VACCINE PRODUCTION FOR CYTIVA

Client: Cytiva
Category: Medical Tubing · ProCut AF
Cytiva is a global biotechnology research company that helps pharmaceutical companies deliver the next generation of novel therapeutics. At their Logan, Utah facility, Cytiva manufactures their own containers (PVC and platinum-cured silicone tubes) designed to hold vaccine materials. They needed a cutting solution that could deliver precision and cleanliness at a production scale.

Specialized Product Coding in a 2’x3′ Footprint

Client: Large life science company (name withheld)
Category: Manufacturing Equipment · Small-Footprint Automation
A large life science company and long-time customer, focused on providing state-of-the-art tools and components for health, science, and research, needed a better way to label cylindrical filters. Their existing process was proving to be a challenge on the production floor. Lehnen engineered a coding solution that fit the task in a 2’x3′ footprint.

Lip Balm Tube Filler Case Study

Category: Custom Assembly & Filling · ProFill SF
Badger’s lip balms are among their top-selling products, with thousands produced in a single day. As a manufacturer making a wide variety of products, they needed filling flexibility without relying on contract manufacturers. Lehnen’s ProFill SF platform brought high-throughput lip balm production in-house in a compact footprint.

Tube Cutter Case Study

Client: MilliporeSigma
Category: Medical Tubing · ProCut AF
MilliporeSigma needed a way to accurately and consistently cut multiple diameters of medical grade tubing to precise lengths. Standard off-the-shelf cutters could not handle the tacky materials or the range of sizes required. Lehnen engineered the first automated cutting solution that delivers precision without alcohol, water, or compressed air.
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Articles

Find learning from the field.

Services

The full range of custom engineering work Lehnen takes on, from manufacturing equipment to cleanroom automation. 

Products

Our two patented platforms, ProCut AF and ProFill SF, featured in multiple case studies.