LOADING, FILLING, REFLOW, CAPPING, AND LABELING IN ONE SELF-CONTAINED UNIT

The new ProFill SF lip balm filler from Lehnen Industrial Services is changing the world of lip balm manufacturing. Whether you are looking to bring outsourced filling in-house, or your demand has saturated your current in-house process, our patented machine offers unique features that will meet all of your needs.

Compact

The ProFill SF has an impressively small footprint of 11 feet 8 inches (308 cm) by 5 feet 5 inches (142 cm). That’s your entire lip balm production line in less space than it takes to park a Mini Cooper.

Portable

The ProFill SF requires no installation other than a single outlet for 208-240 VAC. That, coupled with its size, allowed us to put the whole unit on wheels. Your limited space just became a lot more flexible.

Robust Construction

From the stainless-steel frame to the precision valve fillers, every component of the ProFill SF is designed to be clean-room compatible and keep your investment running high volume for decades.

Self-contained

Your entire process is accommodated with one unit. Once the tanks and hoppers are filled, your work is done. Simply collect your capped and labeled sticks at the other end.

60 Sticks Per Minute*

Throughput is the name of the game. With numbers that rival (or beat) set ups with three times the footprint, the ProFill SF boasts the highest production per square foot on the market. Both the cap and tube hoppers hold 3600 containers, at least one hour of production.

*Based on standard sizes

Multiple Tube Sizes

The ProFill SF is designed to accommodate a variety of industry standard sizes. Tooling changeover takes approximately one hour. Custom sizes may be possible as well. Send us your samples and we’ll work with you to make it happen.

Customizable

Your process is unique, and so are your needs. If you thought, “That would be perfect, if…” that’s okay! We’re engineers. We can customize the ProFill SF to fit your precise needs and make our machine serve your process.

Compact

The ProFill SF has an impressively small footprint of 11 feet 8 inches (308 cm) by 5 feet 5 inches (142 cm). That’s your entire lip balm production line in less space than it takes to park a Mini Cooper.

Portable

The ProFill SF requires no installation other than a single outlet for 208-240 VAC. That, coupled with its size, allowed us to put the whole unit on wheels. Your limited space just became a lot more flexible.

Robust Construction

From the stainless-steel frame to the precision valve fillers, every component of the ProFill SF is designed to be clean-room compatible and keep your investment running high volume for decades.

60 Sticks Per Minute *

Throughput is the name of the game. With numbers that rival (or beat) set ups with three times the footprint, the ProFill SF boasts the highest production per square foot on the market. Both the cap and tube hoppers hold 3600 containers, at least one hour of production. 

*Based on standard sizes

Multiple Tube Sizes

The ProFill SF is designed to accommodate a variety of industry standard sizes. Tooling changeover takes approximately one hour. Custom sizes may be possible as well. Send us your samples and we’ll work with you to make it happen.

Self-Contained

Your entire process is accommodated with one unit. Once the tanks and hoppers are filled, your work is done. Simply collect your capped and labeled sticks at the other end.

Customizable

Your process is unique, and so are your needs. If you thought, “That would be perfect, if…” that’s okay! We’re engineers. We can customize the ProFill SF to fit your precise needs and make our machine serve your process.

PRODUCT SPECIFICATIONS

Diagram of standard cap and tube sizes compatible with ProFill SF. Three sizes: .15 oz., .25 oz., and .65 oz.

ProFill SF Gallery

Click here to see more photos of the  ProFill SF

“The attention to detail is over the top, which is why I like working with Peter. He thinks about things most people wouldn’t think about.”

“A tenth the size of [other systems] on the market, and very reasonably priced.”

James Belt

Production Manager, W.S. Badger Company

ProFill SF Has Changed…

 

We’ve been hard at work this past year making improvements and tweaking our design, and the results are transformative.

If you’re a person who likes to get into the weeds, give us a call. We can talk about this stuff all day. But here’s the Cliffs Notes:

    • New sensors and a refreshed design on the cap and tube feeding systems are more tolerant to product variations, reducing jams and making them easier to clear when they do happen.
    • New technologies applied to the cooling tunnel allow for active cooling down to 6°C.
    • The redesigned HMI includes significantly enhanced diagnostics and makes operation easier and more intuitive.

With these improvements, we are forced to increase the price of the machine in 2025.

BUT – we are thrilled to be able to offer you the best of both worlds through the end of 2024. Next year’s innovation at last year’s price!

For any purchase order received prior to December 20, 2024, you will receive the new and improved ProFill SF for the original price of $410,000. (A savings of $55,000)

Reach out with any questions, we’re happy to help.